| PCB & R/C Stuff w. Details, Pictures & Data: |
Below you will find
pictures and explanations of the PCB. The PCB holds the dual water detector, which monitors water intrusion in WTC1 and WTC2, with automatic surfacing. Also on this pcb is the 2Hz generator for the top light. (I have the rest of the light controlling electronics in a small box elsewhere in the hull.) The PCB is mounted in WTC2.
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PCB:
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The two red LED's indicate if and where water is detected. (WTC1, WTC2)
The green LED is the power indicator.
Schematics for the
water alarms available here. Schematics for the 2Hz flasher available here.
| R/C
components, details, pictures & data: |
Engine:
 |
The engine for the
propeller needs to have a high degree of reliability. Do your
self the favor and use a Graupner engine for this task. They
come highly recommended, have years of experience in this field,
and are not even expensive. After talking to other subbers, I
found that
the propeller RPM should be somewhere between 5000 and 6500, and
that it's a good idea to use a gear box instead of finding an
engine with this RPM. The reason is that using a gearbox gives
the engine a little more torque, than if it was directly
connected to the propeller.
I decided to use the Graupner engine "Speed 600BB" (BB
for Ball Bearing). The technical data are as follows: |
| Type: |
Graupner
part no. |
Nominal
voltage: |
Voltage
range: |
No-load
RPM: |
No-load
current: |
Current
@
max. effic. |
Stalled
Current: |
Max.
efficiency: |
Case
length: |
Case
diam: |
Free
shaft
length: |
Shaft
dia. |
Weight: |
| Speed
600BB |
M-6310 |
9.6V |
7.2
- 12V |
17.000 |
0.8A |
6.6A |
55A |
75% |
57mm |
35.7mm |
11.9mm |
3.17mm |
194g. |
Gears:
|
|
The
engine is connected to the propeller shaft using two spur
gears, so I don't have to worry about any belt breaking. They
also gear down the RPM from the engine to a more suitable one
for the propeller. The gearing ratio is 3:1, leaving the max.
RPM on the propeller at some 5666. Aligning the spur gear is
pretty important, as too tight a fit wears and grinds the
gear, and too loose a fit results in the possibility that you
might brake off a tooth or two.
Aligning the spur gears are done by knowing the pitch diameter
for each wheel. Add the two diameters, and divide the result
by two. This is the distance, center to center, that your spur
gears must have.
A simple work-around if you don't have the pitch diameter is
done by cutting a narrow slice of ordinary paper, and run it
into the gear. Then fit them tight together, and fasten the
screws. Now remove the paper, and you're done. Don't forget
to lubricate.
The black oxide steel gears I selected are delivered by RS
Components,
stock numbers RS 745-400 and RS 745-488. Don't forget bore
reducers to fit your shafts. |
My propeller shaft is
supported by a ball bearing with a flange (from an old hard disk) and
the stuffing box. This enables me to go without the normally used
bearing houses, and offers a low friction fitting, saving battery
power an reduces engine heat.
Regulator:
 |
You will also need
a regulator in front of the engine, and here I can suggest
"Navy V40R" from Graupner, but this is not a critical
choice. (The V40R runs on 4.8 -> 16V) Ask your local dealer
for advice, and availability. Remember that it must be
able to reverse the engine, be temperature protected, and
capable of surviving the stall current of the engine. (If you
travel forward, and then go directly to reverse without
allowing the engine to stop first, then the stall current will
be drawn for a short period of time.) The Navy V40R
delivers 5.5V (via the BEC) to the receiver and the two servos,
so this also solves the problem concerning the voltage for these
components. All though the Navy V40R is watertight, and can
be placed outside your WTC, I do not recommend this. The reason
is that the minimum temperature for some reason is as high as
15*C, a temperature that the water hardly ever is deeper down in
my part of the world. Failure in this component will be
devastating, as it is the power source for the receiver etc. If,
nevertheless, you decide to place it in the cooling water
outside your WTC, remember to make the connections watertight as
well.
The technical data are as follows: |
| Type: |
Graupner
part no. |
Voltage
range: |
Current
not cooled |
Current
water cooled |
Current
< 10s |
Battery
Elimination
Circuitry out: |
Height: |
Length: |
Width: |
Weight: |
| Navy
V40R |
2875 |
4.8
- 16V |
40A |
60A |
120A |
5.5V
3A
(Shortly) |
13.5mm |
60mm |
29mm |
30g. |
Servos:
The rudder
movements are controlled by two individual servos, located
within the same WTC as the engine and the electronics etc. They
need to be able to push / pull the rods back and forth, and the
below described servos should be suitable. The servos for the
rudders needs to have a high degree of reliability. Do your self
the favor and use a Graupner servo for this task. They come
highly recommended, have years of experience in this field, and
are not even expensive. I decided to use the Graupner servos
"C261" (w. reinforced gearbox). The technical data are
as follows:
| Type: |
Graupner
part no. |
Voltage
range: |
Current
inactive: |
Current
active |
Force:
Ncm |
Force:
Kg |
Active
angle: |
Speed: |
Height: |
Length: |
Width: |
Weight: |
| C261 |
5125.L |
4.8
- 6V |
5mA |
0.45A |
14 |
1.4 |
-45*
to + 45* |
0,14 s/40° |
21mm |
22mm |
11mm |
8g. |
Small switches:
Two small switches are needed to send the signals to "Remote
Dive" and "Remote Surface". Again, Graupner has
something that we can use: The Graupner Mini Switch. On the remote,
two spring operated push buttons are placed, and labeled
"Dive" & "Surface" These then momentary
enables the two switches at the end of the receiver.
More of these might be needed, if you choose to build the navigational
light control, as well as other options. The technical
data are as follows:
| Type: |
Graupner
part no. |
Voltage
range: |
Current
inactive: |
Current
active |
Height: |
Length: |
Width: |
Weight: |
| Mini
Switch 40 |
3294 |
7.2
- 14V |
0 |
0.08A |
32mm |
30mm |
15mm |
45g. |
Bow
thruster control:
|
The left-right movement of the throttle stick operates a small
controller for the bow thruster. This function can be mixed into
the rudder channel at the remote, thus making the thruster
'automatic', trailing the rudders. The controller for the bow
thruster pump is a brilliant little thing from SubTech: the RS-5.
"The RS-5 Switch is ideal for
applications that require reversing the rotation of small electric
motors such as ballast pumps, bow thrusters, fire pumps etc.
Provides Forwards-Off-Reverse functions. Microprocessor control
and low “on” resistance Mosfet assures reliable, efficient
operation. Will control 2 volt - 12 volt motors at a maximum of 5
amps."
Available through
Pandan Models, UK. |
| Type: |
SubTech
part no. |
Voltage
range: |
Current
inactive: |
Current
active |
Height: |
Length: |
Width: |
Weight: |
| RS-5 |
RS-5 |
2 - 12V |
? |
Max 5A |
19mm |
38mm |
38mm |
?g. |
Transmitter:
 |
The transmitter needs
to be able to handle the following functions: Engine forward
/ reverse, rudder up / down, rudder port / starboard, Remote
Dive and Remote Surface. This is 8 functions, demanding 5 channels.
In addition comes the control of navigational light, missile /
torpedo firing etc, and thruster if fitted. (Note that Graupner uses the term "Channels"
somewhat different than everybody else.) The Graupner kit MC12
with expansions can handle what we need. Please refer to the
chapter Remote Control Configuration
for details.
The technical data are
as follows: |
| Type: |
Graupner
part no. |
Voltage
range: |
Freq. |
Channel
grid: |
Output
P: |
Max.
channels: |
Temp.
range: |
Antenna
length: |
Height: |
Length: |
Width: |
Weight: |
| MC12 |
Gr4724 |
9.6 - 12V |
40
MHz |
10
kHz |
2W |
7 |
- |
1150mm |
75mm |
175mm |
190mm |
950g. |
Receiver:
 |
The receiver needs
to be able to handle the following functions: Engine forward
/ reverse, rudder up / down, rudder port / starboard, Remote
Dive and Remote Surface. This is 8 functions, demanding 5 channels. (Note that Graupner uses the term "Channels"
somewhat different than everybody else.) R700 can handle what we
need, and even leave two channels available for future use. The technical data are
as follows: |
| Type: |
Graupner
part no. |
Voltage
range: |
Freq. |
Current |
Channel
grid: |
Sensitivity: |
No.
of servos: |
Temp.
range: |
Antenna
length: |
Height: |
Length: |
Width: |
Weight: |
| R700 |
Gr3551 |
4.8
- 6V |
40
MHz |
13mA |
10
kHz |
10µV |
7 |
15*
to + 55* |
950mm |
16mm |
47mm |
25mm |
16g. |
Images of the installed components can be seen here,
along with the electronics-, battery- and A.L.T. mechanism section.
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